How do custom apparel sizes run? Do suppliers carry tall, youth, or women’s fits? When you’re ordering custom shirts, hoodies, or uniforms for a team, business, or event, one of the most common concerns is: will the sizes actually fit the people wearing them? The right fit makes a huge difference — not just in comfort, but also in how much people enjoy wearing the apparel long after the event. That’s why most custom apparel providers offer clear sizing guidance and a wide range of options, from youth to tall, and from XS to 3XL or larger, to ensure every order feels inclusive.
Below, we’ll walk through how sizes typically run, what specialty fits are available, and how to make sure your order is as accurate as possible.
Standard Sizing: True-to-Fit, but Brand Matters
Most garments used for custom printing, whether it’s cotton tees, performance polos, or fleece quarter zips, are generally true to size. That means if you normally wear a large from a major retail brand, a large from these providers should feel very familiar.
That said, sizing can vary depending on the brand and material. For example:
- Bella+Canvas & Next Level Apparel: These premium brands are known for slimmer, more fashion-forward cuts. Customers often size up if they want a looser, more relaxed fit.
- Gildan, Hanes, and Port & Company: These run closer to traditional retail sizing with a bit more room in the shoulders and torso. Great for general group orders.
- Nike, Carhartt, and Under Armour: Athletic or workwear brands sometimes lean toward performance cuts, meaning they’re slightly fitted in the chest or arms.
Do You Offer Tall Sizes?
Many popular items, like Gildan and Port & Company tees, polos, and hoodies, are available in Tall (LT, XLT, 2XLT, etc.) sizing. These options are designed with extra length in the torso and sleeves, making them a great choice for anyone over 6’0” who struggles with standard shirts riding up or sleeves running short.
Tall sizes are not available in every brand, but when they are, they are usually highlighted during the ordering process. If tall sizing is important for your group, it’s best to check availability in advance so the right products can be recommended.
What About Youth Sizes?
Youth sizing is widely offered since many custom orders are for schools, church groups, family events, and youth sports teams. Most core products are available from XS to XL in youth fits.
Here’s what you can expect:
- Youth Tees & Hoodies: Usually mirror adult sizing but cut smaller through the chest and shoulders.
- Toddler & Infant Options: Select brands like Rabbit Skins and Bella+Canvas offer toddler tees, onesies, and infant bodysuits.
- Consistency Across Sizes: Many lines are available in both youth and adult sizes, which helps keep the entire group in the same style and color.
This makes it easy to place one order that covers kids, teens, and adults, without sacrificing design consistency.
Do You Carry Women’s Fits?
Many brands also offer women’s-specific fits, which typically feature a more contoured shape, slightly shorter sleeves, and a narrower cut through the waist.
Popular women’s fit options include:
- Bella+Canvas Women’s Tees: Softer, lightweight, and fashion-forward cuts.
- Next Level Women’s Tanks & V-Necks: Ideal for events, gyms, and casual wear.
- Nike & Under Armour Women’s Polos: Performance fabrics with moisture-wicking technology, cut for a professional but comfortable fit.
For mixed groups, some customers prefer ordering unisex cuts across the board, since they simplify sizing and reduce guesswork. Others like offering women’s fits for those who prefer a more tailored look.
Tips for Getting Sizing Right
To make sure everyone is happy with their custom apparel, here are some best practices commonly used for group orders:
Tip No. 1: Check the Size Charts
Each product page usually includes detailed measurements for chest, length, sleeve, and more. Encourage your group to measure a favorite shirt and compare before ordering.
Tip No. 2: Order Samples for Group Fittings
For larger orders (like schools, businesses, or sports teams), consider ordering one or two sample sizes so people can try them on before committing.
Tip No. 3: Account for Shrinkage
100% cotton tees may shrink slightly after washing. If you’re in between sizes, sizing up is often the safer choice.
Tip No. 4: Unisex vs. Women’s Fit
Decide upfront if you want to offer both. If your group includes a mix of preferences, including both options is a great way to keep everyone comfortable.
Tip No. 5: Youth & Tall Availability
These options aren’t universal, so double-check product details or ask your provider for recommendations if you need them.
Fit Matters
A custom shirt should fit as good as it looks. Inclusive sizing—from infant to tall—is widely available, and many trusted brands maintain consistent quality across sizes. Whether you’re outfitting a youth soccer team, a corporate staff, or a multi-generational family reunion, the right products and fits will help everyone look and feel confident.
In short: you don’t have to guess. Clear size charts, sample orders, and consistent brand standards help take the confusion out of sizing so your order comes out right the first time.
