T-Shirt Printing

T-Shirt Printing

T-Shirt Printing. Having custom t-shirts printed is one of the most effective ways to add a personal touch or message to apparel. Whether it’s a company outing, fundraiser, or special celebration, custom screen-printed shirts offer a unique way to promote your brand, build team spirit, or mark a meaningful occasion. With endless design options, the possibilities are only limited by your imagination. At Shirt.Co, we provide high-quality t-shirt printing backed by years of experience, ensuring you get the best results every time.

As a top screen printing shop in the U.S., Shirt.Co has been a trusted leader for more than 50 years and specializes in screen printing and embroidery. Ready to get started? Contact us today at 636-926-2777, text us at 636-299-0162, or get a quote for more information about T-Shirt Printing.

Who Needs T-Shirt Printing?

Custom T-shirts are more than just a trend—they’re a way to express yourself and stand out. Whether you’re creating a design that’s all about you or ordering shirts for a special event, Shirt.Co makes it easy to craft something unique. We’re proud to help you bring your ideas to life with perfect T-shirt printing.

Check out some of the organizations and individuals who can benefit from custom T-shirts:

• Sports Teams & Fans
• School Clubs & Activities
• Fundraisers
• Event & Volunteer Organizations
• Bachelor & Bachelorette Parties
• Corporate SWAG for Events
• Class Reunions
• Family Vacations
• Company Picnics
• Birthdays
• Clubs & hobby groups
• Nonprofits & Small Business Merchandise
• Employee uniforms
• Union Events & Organizations

The possibilities are endless! Whatever the event or occasion, t-shirt printing can take it to the next level. Count on Shirt.Co for high-quality, custom t-shirt printing that leaves a lasting impression.

The T-Shirt Printing Process

T-shirt screen printing is a precise and detailed process that transforms a blank garment into a custom design. While it may seem straightforward—you place an order and receive a box of printed shirts—several steps are involved to ensure high-quality results. Whether you’re ordering for an event, business, or organization, understanding how t-shirts go from concept to final product can help you make informed decisions. Here’s a look at the t-shirt printing process from start to finish.

Step 1: Place Your Order

The t-shirt printing process begins with your order. Whether you need shirts for an event, a business, or a team, this step sets the foundation for your final product. When placing your order or designing your shirt, you’ll need to decide on:

• Shirt color, brand, style, and material
• Ink type and color(s)
• Your design or logo

Not sure where to start? Our team at Shirt.Co is here to help. From selecting the right shirt and ink colors to refining your design, our professional printers and designers will guide you every step of the way. If you need assistance with a logo or artwork, our design team is ready to help you create something that stands out.

Step 2: Preparing the Screen

Once your design is finalized, we begin preparing the screen to transfer your design onto the shirts. The design is first printed onto a transparent film. Depending on your specific order, our expert team selects the appropriate mesh screen for printing. The screen is then coated with a photo-sensitive emulsion.

We place the film with your design on the screen and expose it to light. The areas of the screen blocked by the design remain unhardened, while the rest of the emulsion hardens under the light. This process creates a stencil of your design, which will be used to print your shirts.

If your design includes multiple ink colors, we repeat this process for each color to ensure a high-quality, accurate print.

Step 3: We Print

Now we’re ready to print your design. We use plastisol ink, known for its durability, vibrant colors, and smooth, flexible texture. Here’s how we bring your design to life:

• Mounting the Screens: The prepared screens are mounted onto a printing press, and each shirt is stretched onto a plate beneath.
• Precise Alignment: Our skilled printers ensure everything is aligned for accurate design placement on each shirt.
• Ink Application: Ink is applied to the screen and pressed onto the shirt using a squeegee, covering the design area evenly.
• Repeat for Multiple Colors: For designs with multiple colors, we repeat this process for each color to achieve sharp, vibrant prints.

With our team’s expertise, we ensure your design is printed with precision and quality on every shirt.

Step 4: The Ink Cures

Once the ink is applied, it needs to be cured to stay firmly on the shirt. Curing involves applying heat to transform the ink from a liquid to a solid through a process called polymerization, where the ink particles bond to the fabric. This step is critical—too much or too little heat can damage the shirt or the print. We’ve perfected the curing process to ensure your prints come out vibrant, durable, and long-lasting.

Step 5: Your Shirts Are Ready!

Once the ink is cured, your t-shirts are officially printed and ready to go! We carefully fold and package your shirts for delivery. Depending on your order, we can have everything ready in just a few days. Need your shirts sooner? No problem! Ask us about our rush printing services, and we’ll ensure your order is shipped out as quickly as possible.

Screen Printing Products, T-Shirts, & More

From casual and sporty to professional, there are a number of different items we screen print. This includes:

• Polo Shirts: Professional and comfortable, great for office settings and client-facing roles. Can be embroidered with your logo.
• T-Shirts: Versatile and affordable, perfect for events and casual workspaces, with plenty of room for designs.
• Button-Up Shirts: Polished and formal, ideal for business events with options for logo embroidery.
• Henley Shirts: Casual yet stylish, with a buttoned neckline for a relaxed look.
• Long-Sleeve T-Shirts: Great for layering in cooler climates, customizable with logos.
• Sweatshirts & Hoodies: Cozy and practical, perfect for outdoor work and casual settings, with customization options.
• Performance Shirts: Lightweight and moisture-wicking, ideal for active and outdoor jobs.
• High-Visibility Shirts: Essential for safety in low-light environments, with reflective materials and logo options.
• Flannel & Work Shirts: Durable and rugged, designed for tough environments and hands-on work.
• Raglan/Baseball T-Shirts: Sporty and casual, great for events, with contrasting sleeves and customizable designs.

Ready to show off your brand or style? Contact our t-shirt printing experts today for more information. We can also print custom leather patches, embroider hats, and other merchandise.

Why Shirt.Co for T-Shirt Printing Services?

At Shirt.Co, we’re more than just a name—we’re the go-to t-shirt printing company for individuals, businesses, and organizations across Missouri, Illinois, and the entire U.S. We take pride in delivering high-quality prints, fast turnaround times, and exceptional customer service. No order is too big, too small, or too complex for our expert team.

Don’t hesitate to get a quote for your next t-shirt printing order. You can learn more about us and our experienced team that has been printing t-shirts and other products for 50 years. Short runs, rush orders, CWA union printing, bulk orders, and embroidery are our specialty. You can contact us online now or give us a call at 636-926-2777 to discuss your next T-Shirt Printing project.