The ultimate guide to t-shirt printing methods. When it comes to creating custom shirts, one of the first decisions you’ll face is choosing the right printing method. Each technique has its own strengths, limitations, and ideal use cases. Whether you’re ordering for a corporate event, sports team, or online merch store, understanding the major printing methods will help you make the right choice for quality, durability, and budget.
In this guide, we’ll break down the four most popular methods: Screen Printing, Embroidery, Direct-to-Garment (DTG), and Direct-to-Film (DTF).
Shirt.Co’s T-Shirt Printing Methods
Method 1: Screen Printing
Screen printing is the most traditional and widely used method for bulk custom apparel. Ink is pushed through mesh stencils (screens) onto fabric, creating bold, long-lasting prints.
Screen printing is best for:
- Large bulk orders
- Simple designs with solid colors
- Corporate swag, team uniforms, or event shirts
Pros of screen printing:
- Vibrant colors that pop on any fabric
- Extremely durable, withstands years of washing
- Cost-effective for bulk orders
Cons of screen printing:
- Expensive for small runs or designs with a bunch of colors
- Not ideal for detailed photo-style graphics
- Longer setup time compared to other methods
Method 2: Embroidery
Embroidery uses thread stitched directly into the fabric to create a raised, textured design. It’s most often seen on polos, hats, jackets, and uniforms.
Embroidery is best for:
- Professional branding (logos, names, etc.)
- Premium apparel (polo shirts, caps, outerwear)
- Small, simple designs
Pros of embroidery:
- High-end, professional look
- Extremely durable, design doesn’t fade or peel
- Great for long-term uniforms and promotional wear
Cons of embroidery:
- Limited color blending compared to printing
- Not ideal for large or highly detailed designs
- Typically higher cost per piece
Method 3: Direct-to-Garment (DTG) Printing
DTG printing works like an inkjet printer, spraying water-based ink directly onto the shirt. This allows for high-resolution, full-color prints with gradients and fine details.
DTG printing is best for:
- Detailed artwork and photo-quality designs
- Small to medium-sized orders
- On-demand e-commerce fulfillment
Pros of DTG printing:
- Unlimited color options, including gradients
- Perfect for smaller runs or one-off orders
- Soft, lightweight feel on fabric
Cons of DTG printing:
- Less durable than screen printing or embroidery
- Works best on 100% cotton garments
- Slower print speed for bulk orders
Method 4: Direct-to-Film (DTF) Transfer
DTF is a newer method where designs are printed onto a special film, coated with adhesive powder, and then transferred or heat-pressed onto garments.
DTF is best for:
- Versatility across many fabric types (cotton, blends, polyester)
- Small to medium-sized orders
- Designs with bright colors or special effects
Pros of DTF:
- Works on almost any fabric or color
- Strong durability with excellent wash resistance
- Allows for vibrant, detailed prints
Cons of DTF:
- Newer technology, not available everywhere
- Slightly heavier feel than DTG
- More complex production than heat transfer vinyl
| Method | Best For | Durability | Setup Cost | Ideal Order Size |
|---|---|---|---|---|
| Screen Printing | Bold designs, bulk runs | Very high | Higher | Large orders |
| Embroidery | Logos & professional branding | Very high | Medium | Small–medium |
| DTG (Direct-to-Garment) | Detailed, full-color artwork | Medium | Low | Small runs |
| DTF (Direct-to-Film) | Vibrant prints on many fabrics | High | Medium | Small–medium |
Why Choose Shirt.Co for Your T-Shirt Printing?
When you demand quality, reliability, and flexibility from a custom apparel provider, Shirt.Co is designed to deliver on all fronts. Here’s what sets us apart:
- 1. Full Spectrum of Printing Methods
We don’t limit you or make you fit into some box. Whether you need bold screen printing, intricate DTG or DTF, or elegant embroidery, we offer all these options — and make them easy to choose based on your project. - 2. Transparent, No-Surprise Pricing
We believe in honesty. Our pricing is built around clear factors like garment, print method, colors, and quantity. No hidden setup fees or surprise charges — what you see is what you get. - 3. High-Quality Materials & Durability
We partner with trusted shirt brands and use industry-standard inks and threads so your custom apparel holds up through washes, wear, and time. You’ll wear it longer, promote longer. - 4. Flexible Order Sizes
From one-off personalized shirts to thousands of units, we handle them all. You’re never forced into buying more than you need. Our system scales with your vision. - 5. Fast Turnaround & Rush Options
Standard orders typically ship within 7–10 business days. But when timing is tight, our rush services let you get premium apparel in 2–3 days (where possible). - 6. White-Glove Fulfillment & Direct-to-Buyer Shipping
Running a store or fundraising campaign? We’ll manage the printing, packing, and shipping to your customers, freeing you to focus on your mission. - 7. Dedicated Support & Design Help
Need help choosing prints, placements, or preparing artwork? Our expert team walks you through every step, from rough concept to finished product. We’re not just printers, we’re your partner. - 8. Reliable Reputation
Thousands of satisfied customers trust us for repeat orders, merchandise launches, and long-term projects. We’ve built our name on relationships and dependability.
FAQs About T-Shirt Printing Methods
What’s the most durable printing method?
Screen printing and embroidery last the longest, often outlasting the shirt itself.
Which printing method is typically the cheapest?
For bulk orders, screen printing is usually the most cost-effective. For small runs, DTG or DTF is better.
Can you print photos on t-shirts?
Yes, DTG and DTF are best for photo-quality or detailed designs.
Which method feels softest on the shirt?
DTG prints feel light and soft since the ink soaks into the fabric.
Reach out to Shirt.Co Today to Learn More About the Best T-Shirt Printing Methods
There’s no one-size-fits-all answer when it comes to shirt printing methods. Screen printing is unbeatable for bulk orders, embroidery offers a premium finish, DTG is perfect for one-offs and detailed artwork, and DTF is the versatile newcomer combining bright colors with fabric flexibility.
Not sure which method is best for your next project? Call Shirt.co at 636-926-2777 or start a quote online and our experts will help you choose the perfect printing style for your custom apparel.
