Top 10 Custom Apparel FAQs

Custom Apparel FAQs

When you’re ordering custom t-shirts, hoodies, hats, or uniforms, questions are bound to come up. How long will production take? What sizes are available? Which print method should you choose? To make things easier, we’ve pulled together answers to the most common custom apparel questions—covering materials, sizing, turnaround times, shipping, pricing, and more. Use these FAQs as a quick guide to help you plan your next order with confidence.

• 1. What materials and brands are available for custom apparel?
  Custom apparel can be made with everything from basic cotton tees to premium blends, performance fabrics, hoodies, polos, and hats. Popular blank brands include Gildan, Bella+Canvas, Next Level, and others. USA-made and union-made options are also available for groups that want local or ethical production.

  Read More: What materials and brands are available for custom apparel?

• 2. How does custom apparel sizing work for standard, tall, youth, and women’s fits?
  Most custom apparel follows standard retail sizing, but fit can vary by brand and garment type. Many suppliers carry Tall cuts, youth sizes, and women’s-specific fits in addition to unisex options. Checking size charts or ordering samples is the best way to ensure an accurate fit across your group.

  Read More: How does custom apparel sizing work?

• 3. What is the turnaround time for custom apparel orders?
  Standard turnaround for most custom apparel is about 7–10 business days after artwork approval, though timelines can vary based on order size, garment availability, and print method. Many printers also provide rush options for projects with strict deadlines.

  Read More: What is the turnaround time for custom apparel orders?

• 4. Is there a minimum order for custom apparel?
  Minimums depend on the print method. Screen printing usually requires at least 12–24 pieces, embroidery is often possible in smaller batches, and digital methods like DTG or DTF can handle single items. Larger orders lower the cost per piece, making bulk orders more economical.

  Read More: Is there a minimum order for custom apparel?

• 5. Which print method is right for me?
  • Screen Printing: Bold, long-lasting prints; best for bulk orders.
  • Embroidery: Premium, textured finish; ideal for polos, hats, and corporate wear.
  • DTF Transfers: Detailed, full-color designs; great for small runs or specialty fabrics.
  • DTG Printing: Full-color prints directly onto garments; cost-effective for one-offs or small batches.

  The best method depends on factors like fabric type, design complexity, budget, and order size.

  Read More: Which print method is right for me?

• 6. How durable are custom apparel prints? Any care tips?
  The durability of custom prints depends on the method used. Screen printing typically lasts for years with bold, vibrant color. Embroidery offers long-term durability because the design is stitched directly into the fabric. DTG and DTF prints hold up well with proper care but may show wear faster if washed heavily. Always follow the garment’s care tag, wash inside out in cold water, and avoid high-heat drying to extend print life.

  Read More: How durable are custom apparel prints? Any care tips?

• 7. Should I choose bulk shipping or fulfillment for custom apparel orders?
  Both options are common for custom apparel. Bulk shipping sends all items to one address, which is cost-effective for local events or teams in one location. Fulfillment services ship each order directly to buyers, saving time for e-commerce brands, fundraisers, or organizations with members in multiple places.

  Read More: Should I choose bulk shipping or fulfillment for custom apparel orders?

• 8. Are union printing and USA-made options available for custom apparel?
  Yes. Many printers offer union printing, which ensures garments are produced under fair labor standards and include the recognizable “union bug.” USA-made options are also available and are valued for supporting local jobs, ethical production, and shorter supply chains. Popular American-made brands include Bella+Canvas, Bayside, and American Apparel.

  Read More: Are union printing and USA-made options available for custom apparel?

• 9. Will artwork be kept on file for custom apparel reorders?
  Most providers store artwork files digitally for easy reordering. This makes it simple to produce consistent designs year after year without having to resubmit logos or artwork. Many also keep notes about placement, sizing, and colors to ensure repeat orders match exactly.

  Read More: Will artwork be kept on file for custom apparel reorders?

• 10. How is custom apparel pricing calculated?
  Pricing for custom apparel is based on factors like garment style, brand, and fabric, the number of print colors, decoration method, and total quantity. Larger orders usually reduce the per-piece cost. Additional options such as rush production, specialty inks, or custom labels can also affect the final price.

  Read More: How is custom apparel pricing calculated?

Ready to start your project? Whether you need a handful of shirts or a full run of branded apparel, custom printing makes it simple to bring your design to life. Request a free quote today and take the first step toward creating apparel your team, group, or customers will be proud to wear.